Automotive

Accelerating Vehicle Design: Gennuine Global's Automotive Solutions

Gennuine Global plays a vital role in expediting vehicle design by offering prototypes and production parts across diverse applications. We harness the capabilities of both traditional manufacturing processes like CNC machining and injection molding, as well as cutting-edge additive manufacturing techniques that surpass the limitations of conventional methods. Our expertise supports automotive customers in achieving various objectives, be it enhancing fuel economy, eliminating tooling expenses, or optimizing part count to weight ratios. At Gennuine Global, we are committed to serving the automotive industry and helping our customers reach their goals efficiently.

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Perspectives

CUSTOMER

➟ Specialty Vehicle Manufacturer catering to the Communications industry (Satellite Trucks).

CHALLENGE

➟ Manufacturing 5 trucks with unique front bumper designs to accommodate different terrains in India.

SOLUTION

➟ Gennuine Global’s large frame SLA machines 3D printed the entire main section of the bumper as a single piece. After hand finishing, a silicone mold was created, and 5 copies were cast using High Impact ABS Like Polyurethane material. Bottom skirts were 3D printed at varying heights based on specific truck requirements. Mechanical interlocking features were designed to securely attach the SLS components to the bottom of the cast bumpers.

BENEFITS

➟ Transitioning from the traditional 6-8 week injection molding or CNC machining process, the customizable 3D printed pattern and silicone tool enabled up to 50 casts, delivered within a week. By combining multiple Gennuine Global processes, a purpose-built manufacturing approach was established, incorporating 3D printing, cast urethane, and engineering expertise to deliver seamless end products for functional use in the field.

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Accelerating Automotive Design with Gennuine Global